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Outstanding Performance of IGBT 34MM Modules in the Industrial Frequency Conversion Domain

2025-07-24 15:15:00
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HGF200MA120X100 IGBT Module: Revolutionizing Efficiency in High-Frequency Switching Systems

——Delivering Outstanding Performance in Industrial Frequency Conversion to Empower Efficient, Reliable, and Compact Energy Conversion Solutions


Pain Points in Application Scenarios
Industrial frequency converters, new energy inverter systems, and high-frequency power supply equipment commonly face three critical challenges:

  1.Excessive switching losses causing thermal runaway in systems, significantly increasing cooling costs.

  2.Physical size constraints limiting high-power-density designs.

  3.Insufficient high-temperature operational stability leading to accelerated device lifetime degradation.


Core Solution: HYPERSEMI HGF200MA120X100 IGBT Module
Engineered with high-speed Planar-FS IGBT and Fast Recovery Diode (FRED) technology, specifically optimized for high-frequency switching scenarios.
Five Technological Advantages Empowering High-Frequency Systems:

1. Extreme-Speed Switching Performance 

  • 40% reduction in switching losses (Typ. @150°C)

  • Turn-on loss (Eon) ≤ 11.5mJ

  • Turn-off loss (Eoff) ≤ 13.9mJ

  • 28nH ultra-low module stray inductance suppressing high-frequency oscillations

2. Stable High-Temperature Operation

  • Tj support for 150°C continuous operation

  • Positive temperature coefficient design ensuring current sharing in multi-chip parallel

  • Vce(sat)temperature drift < 0.2V (25℃→150℃ test)

3. Compact High-Power Density

  • 34mm standard package (94×34×30.2mm)

  • Power density up to 5.9A/cm³ (200A continuous current)

  • Lightweight design (160g) reducing structural burden

4. Intelligent Drive Compatibility

  • Integrated 5Ω gate resistor

  • Supports ±20V wide gate voltage range

  • Ultra-low gate charge (Qg) of 1.2µC reducing drive losses

5. Safety & Reliability Assurance

  • 1200V/800A short-circuit withstand (10µs)

  • 2500V isolation withstand voltage (AC RMS)

  • CTI >200 superior tracking resistance design

Typical Application Case: PV String Inverter

Project Background
A leading PV manufacturer developed next-generation 1500V 100kW inverters requiring:

  • Switching frequency ≥20kHz

  • 30% volume reduction

  • Full-load operation in outdoor high-temperature environments

Implementation Results

  • Efficiency Gain:
    Dual-module parallel configuration achieving 99.2% peak system efficiency
    (*+0.7% vs. previous generation*)

  • Thermal Optimization:
    Module thermal resistance 0.15K/W (IGBT section)
    Heatsink volume reduced by 40%

  • Space Compression:
    Power unit size shrunk by 35%
    Enabling compact cabinet design

  • Reliability Verification:
    Zero failure during 6000-hour continuous full-load operation at 45℃ ambient temperature


The flat switching loss-temperature profile of HGF200MA120X100 -Eon at 150°C is only 47% higher than at 25°C-establishes it as the deterministic solution for high-temperature high-frequency applications.


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